Navigating the Transition from Zero Waste to Net Zero

By Made In Group
schedule2nd Feb 24

The Made in the Midlands manufacturing group recently convened a dynamic and enlightening roundtable discussion, bringing together influential figures from the manufacturing community to delve into an increasingly crucial topic. Chaired by Charles Addison, the panel focused on the theme of achieving Net Zero to Landfill in manufacturing, featuring industry leaders such as Tony Sartorius of Alucast, Ian Fisher from Mattair, Mike Pennington from Made Smarter, Steve West from Gallagher Insurance, Roy Taylor of Malthouse Engineering, and Pete Robinson from In-comm Training. The core theme explored the circular economy and the aspiration that 99% of waste be either re-used, recycled, or used for energy recovery.

Key Themes Discussed:

The Price of Sustainability:
A pivotal question emerged, questioning whether manufacturing firms are ready to prioritize sustainability over cost-saving measures. The discussion unfolded around the willingness to invest more in services that ensure the proper dismantling and recycling of system components, even if it entails a higher cost. This dilemma underscored the delicate balance between economic considerations and the imperative to adopt environmentally responsible practices.

Circular Economy Advocacy:
Tony Sartorius, representing Alucast, emerged as a fervent advocate for the circular economy. With Alucast's involvement in aluminum recycling, Sartorius stressed the significance of integrating circular practices into manufacturing processes. The circular economy emerged as a cornerstone for sustainable manufacturing, resonating with the broader discussion on responsible waste management. Notably, Sartorius highlighted that recycling aluminum demands only 5% of the energy required for its initial manufacturing, showcasing a substantial energy-saving opportunity.

Collaboration with Universities:
Roy Taylor, from Malthouse Engineering, shared valuable insights into waste diversification and collaboration with local universities. Engaging with academia proved to be transformative, with Taylor citing examples such as rainwater recycling and repurposing waste products to reduce radiation exposure in medical testing equipment. This collaborative approach highlighted the potential for innovation when manufacturing entities join forces with educational institutions.

Sustainability Plans and ESG Teams:
Steve West, representing Gallagher Insurance, urged manufacturers to consult Gallagher's Environmental, Social, and Governance (ESG) teams. These specialized teams, he proposed, could play a pivotal role in formulating comprehensive sustainability plans for those without them. The emphasis on integrating sustainability into the core business strategy underscored the growing importance of environmental considerations in the manufacturing sector.

Financial Challenges:
Mike Pennington addressed the challenging funding landscape, noting a significant downturn in available funding. The financial constraints posed a considerable hurdle for manufacturers looking to invest in sustainable practices. This raised concerns about the need for wider industry support and financial incentives to facilitate the transition to eco-friendly manufacturing.

Compliance and Market Demand:
Tony Sartorius concluded the discussion by highlighting the market-driven nature of sustainability. He emphasized that major customers, like Aston Martin, were increasingly aligning their partnerships with firms that embraced sustainable practices. Compliance with environmental standards was not only becoming a moral imperative but a practical necessity for securing business partnerships and financial support.

In Summary:
In summary, the roundtable discussion illuminated the intricate challenges and opportunities associated with achieving Net Zero to Landfill in manufacturing. The diverse perspectives of the panelists underscored the need for collaboration, innovation, and a strategic approach to sustainable manufacturing practices. As the manufacturing industry charts its transformative course, the insights from this discussion will undoubtedly play a pivotal role in shaping the future of manufacturing in the Midlands and Yorkshire.

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